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gmoke

Off the Shelf Solar Concentrator



I've been hearing about an MIT (student) project to build low-cost solar concentrators using off the shelf materials since January when the project was part of the Independent Activities Period. (IAP happens in January and anyone from a professor emeritus to a student to a janitor can offer a non-credit course. It is a hold-over from the student demonstration days of the Sixties™ but less and less of interest is happening during IAP as the years go by.)

Yesterday, I went to see their prototype. Their breakthrough is not in technology but in materials. They use standard mirrors that sit in a frame so that they "sag" into a shallow parabolic shape and focus up to 1000 suns on a black coil which can then heat water to as high as 400º F. This is "low" temperature steam, capable of providing process heat but not enough to run a steam turbine. The machinery that moves the concentrator to track the sun is an off the shelf TV satellite dish motor. The model I saw does not yet have an automatic tracking system but, again, off the shelf components are available. It is an impressive machine.



Another discovery is the scale of this concentrator. The concentrator is about 12 feet across. It's big but it's not huge. The designer of the system, Doug Wood, a long-time solar concentrator experimenter who holds the patent on this design, found that this size worked better and was less susceptible to wind damage. Bigger is not always better.

I talked with Matthew Ritter, an Olin College student who is working on the project, and found that he had also worked on the recent MIT entry in the Solar Decathlon and previously had worked on a summer workshop at MIT building alternative fuel vehicles, probably the last time we talked.

The students have formed a company to develop and market this design and will be moving to California to become Raw Solar. They will be leaving behind their prototype on the lawn by Memorial Drive. They do not know whether MIT will continue to experiment with and use this gift but are trying hard to find faculty support for the project.

About thirty years ago, I helped a group of MIT students build a solar greenhouse about a block away from where the concentrator now stands. It was a project of the then Appropriate Technology Club of MIT and was built by two students, Tom Coradetti (sp?) and Tom Zimmerman, the inventor of the DataGlove, and me. The faculty advisor was Tim Johnson whose specialty was high-tech windows. It stayed on that site for a year and was eventually torn down to make way for an experimental solar building, a high-tech wonder designed by Tim Johnson, that was little used and lasted maybe a decade before being torn down. Leaving the concentrator, I biked past that old site and saw that now it is a parking lot for trucks and bulldozers. The 'Tute has never been interested in low tech, in my experience. The students almost always are. Too bad that MIT doesn't recognize and harness that interest.

In addition, this concentrator reminds of the work my friend Tim Harkness did. He experimented with using hydraulics to form parabolic dishes and used to come to local solar events like the upcoming Boston Solar Day with his large, modular dish and cook chicken stew. I have one of his scale model prototypes that I take out from time to time to display to the public. Tim died of cancer a few years ago, much too young. He would have loved this development and have offered improvements.

Tags: heat, hot, mit, solar, water

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Thank you for the excellent write up, George. I hope these folks have a lot of success with this.

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Hydraulics to form parabolic dishes? Can you expand?

I'm thinking we could roll out a meme: a smartmob for collecting 10 thousand links about DIY solar (or whatever the focus is), then categorise them along multiple dimensions, then show a ladder of possibilities: swadeshi along Vinay's scale of household, town, region, etc. Maybe a blog and a gmail account to collect the links, and some software to make categorisation easy. This is a bit off-topic, maybe, but maybe we could make something workable? Or is this just silly?

Thanks, gmoke!

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Tim Harkness called his process "hydroforming." He eventually built a "hydroforming tool that forms 4' diameter mirrors with a concentration ratio of roughly 1500/1."

His machine was "made of steel and wood that has been designed to utilize the force produced by water pressure for the purpose of stretch-forming sheet aluminum, up to 1/8" thick."

It was a form that allowed two round sheets of metal to be inserted and clamped into place. Water was then injected into the space between the sheets to form the sheets into parabolic dishes.

"Low water pressures - 20 psi to 200 psi - are multiplied by the large area over which they are applied and by the simple principle of leverage to produce hundreds of tons of force for gripping and stretching the sheet stock."

Tim's friends and family have established a Fund for Invention in his name at his alma mater, Hampshire College in Amherst, MA.

As for your DIY solar link dump, a friend who is on the national energy committee of the Sierra Club just wrote me:

"what do you think of the idea of a new web-based 'conference' site with a broad focus on sustainability, with resources and interactive opportunities on sustainability in energy, faith, health, transportation/community design, etc.; resources, bogs, interactive discussions, special events such as live web conferencing w/ featured experts, and generally the idea of providing opportunities for people who work at this in many ways but don't cross paths, to do so."

I pointed him here, to Bill McKibben's 350.org, and Empivot, a green video aggregator and portal. There is also makezine.com, howtoons.com, and a number of other sites out there. If I wanted to do something like this, I'd first do an exhaustive search of what's already out there in terms of DIY and solar and see where the linkages and the holes are.

If you are interested in collaborating with my friend, send me an email and I'll put you in touch.

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Thanks gmoke for great update and links! :)

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